7 Reasons Why Your Manufacturing Process Needs a Melt Flow Index Tester Today

In today’s fast-paced manufacturing world, especially with plastics, one must know and understand material properties. Material characterization does indeed involve one very important aspect: the melt flow index or MFI. It tells how easily a melted form of a thermoplastic polymer flows. This brings us now to the scorching problem of many industrialists: whether there are ways to produce with consistency and quality at minimal waste and costs. The way to solve the problem is by investing in a good quality Melt Flow Index Tester.

Material flow inconsistency in the manufacturing industry leads to a list of complications, such as:

Quality Control Issues: Material flow variation can result in defects thereby hampering the integrity of a product.

Production Delays and Raw Material Wastage: Variation in melt flow results in problems of delay in production and wastage of raw materials.

Lack of Compliance: Many industries have certain specific melt flow properties that are to be followed for regulatory compliance; in case of a failure in these, legal liabilities can emerge.

For the industrialist looking to make the process easier, and less cumbersome, the Melt Flow Index Tester becomes a tool indispensable. Since it lends assured measures and test results, the manufacturer is able to judge the properties of his thermoplastics so that the engineering and economic efficiency required can be maintained.

Melt Flow Index Tester

The Melt Flow Index Tester is one of the most advanced instruments to determine the melt flow index of thermoplastic at raised temperatures. The current tester measures how easily a polymer flows under certain conditions, allowing manufacturers to:

• Ensure quality in their products.

• Formulate materials for maximum performance.

• Adhere to industrial standards and regulations.

Why

Presto Stantest Pvt. Ltd. as your Melt flow index tester manufacturer?

Choosing Presto Stantest Pvt. Ltd. as your Melt flow index tester manufacturer? Investment in a Melt Flow Index Tester will, therefore, need deep thinking over the right manufacturer. Quality and innovation drive us. Presto is a name that is trusted by top brands like Britannia, Flipkart, Amazon, Harley Davidson, Coca-Cola, and Pepsi, among others.

Authority and Experience

With powerful portfolios of high-quality testing instruments, we move on to empower the manufacturers of various industries. Our group of experts never stops its tiresome working day and night by taking into consideration that our instruments have to transcend industrial standards.

Technical Specifications of Presto’s Melt Flow Index Tester

The technical specifications of the Presto Plastic Melt Flow Index Tester are well-defined in the following specifications, which distinguish it from other existing tools:

• Temperature Range: Ambient to 350 ºC

• Display: Digital 7 Segment

• Accuracy: ± 1ºC

• Least Count/Resolution:  0.1ºC

• Power: 220V, Single phase, 50 Hz

• Sample Cutting:  Automatic Motorized

• Temperature Control: PID Temperature Controller

• Timer: Digital Preset up to 999 seconds

• Inner Diameter of the heating barrel (cylinder): 9.550mm ± 0.007mm

• Inner Diameter of Die: 2.095mm ± 0.005mm

• Diameter of piston head: 9.474mm ± 0.007mm

• Material of Heating Barrel(Cylinder): Die Steel

• Sample Cutting Motor: 2 Torque 7Kg/cm, 60RPM

Highlights:

• No. of Dead Weights:  4 (1.2 kg, 2.16 kg, 3.8 kg, 5 kg)

• Material: Mild Steel

• Finish: Powder-coated Havel Gray & Blue combination finish and bright chrome/zinc plating for a corrosion-resistant finish

• Dimensions: 300x644x642 mm

Melt flow index tester price Price in India

The Melt Flow Index Tester price in India is roughly INR 2,50,000. You would be investing in just one excellent testing device for yourself, thus enhancing your quality control processes in general for your production.

Changing Lives and Processes through Plastic Melt Flow Index Tester

An investment in a Plastic melt flow index tester will change your way of life. See how:

Cost Savings: By enhanced quality checking, manufacturers may be able to decrease lesser wastage of material by 15-20%. 

It will help minimize downtime periods in which production is done. This means that for time saved through fast testing and accuracy, about 10-15 hours a month goes into testing, hence giving your team much-needed time to focus on other critical work.

Optimization of Resources: Quality products lead to minimal rework, thereby the efficient production line. This can increase output levels by 10% and therefore impressive financial returns.

This is because you ensure that at all times, the materials meet the required specifications, thus improving the bottom line and also enhancing your brand reputation in the market.

No manufacturer in the quality and efficiency world should ever commit such a blunder- an investment in a Melt Flow Index Tester. With a trusted partner like Presto Stantest Pvt. Ltd, manufacturing processes can be placed at utmost optimization for success.

Do not let the uneven material flow hinder your production. Contact us right now to know more about Melt Flow Index Tester and get the ball rolling on transforming your manufacturing operations!

Frequently Asked Questions (FAQs)

1. What is a Melt Flow Index Tester?

This is an instrument used to measure how easy it would be to process a polymer by determining the rate at which thermoplastic materials flow under preset temperatures and load conditions.

2. Why is MFI important?

MFI is very crucial in maintaining the quality of products, optimizing formulations, and conformity to industrial standards.

3. Why is Presto's MFI Tester the best?

Presto Melt Flow Index Tester boasts great specifications, friendly design, and international compliance more than 40 years back in the industry.

4. What are the Melt Flow Index Tester costs in India?

The cost of the Melt Flow Index Tester ranges from about Rs 2,50,000 and hence proves to be a great investment by manufacturers.

5. Investment in Melt Flow Index Tester on what parameters can save money?

Low-quality checking usually results in material wastage and the loss of time. Thus, due to quality checking, the savings in terms of losses on production are enormous.

For any further information or to know how our instruments can empower your operation, please do not hesitate to contact us at 91 9210 903 903 or info@prestogroup.com

Quality has to be your competitive edge!